DAIT
The DAIT insulation system.
copyright 2003, 2004 The Spa Specialist Inc.
The DAIT
insulation system is the best of in the Thermally Closed
style of insulation. It is the most technologically
advanced and logical design for spas. It is also the
most energy efficient design (We have proposed the
Spa Challenge for
years with no takers). The original concept of the
Thermally Closed design was developed over 12 years ago by
a large corporation* with real engineers, making it the
only engineered type of spa insulation in common use.
As the spa equipment developed, the size of the
motors started to cause problems with the design.
There was too much heat trapped inside these early
cabinets as modern pumps were installed, and it developed
into a problem. We took over where they left off
because it is the best idea for spa insulation today.
Haven Spas advancement of this thermally closed design
(along with other innovations) has made us about 20 years
ahead of any other company in quiet powerful, long lasting
energy efficient spas. These are Haven high
quality hot tubs and spas that are available in
Hawaii.
When we started to do our research and development on this
concept of adjustable insulation, more in winter and less
in summer we had a few spas that we tested. The problem at
that time was if we set up a spa for the coldest part of
winter, it would not work in summer, but it had phenomenal
energy efficiency in the dead of winter, when spas are
mostly used (at least in Colorado). In our test spas
the insulation had to be removed in order to stop the water
in the spa vessel from getting too hot in spring through
fall. So, as we went along we discovered that at
certain temperatures outside, you start changing the
insulation by removing it from the cabinet walls.
This was not practical for a spas that is sold to the
general public. I can't imagine an older lady with a
screw gun opening up the spa to adjust her insulation four
of five times a year. So, we took a happy medium on
insulation on the outer walls of the standard thermally
sealed design. The standard thermally closed spas are
more energy efficient than the standard full foam, have
full access to all the equipment, and run extremely quiet
and don't overheat in summer unless the filter cycles are
set too long or at the wrong time of day. This has
been our standard for 7 years, but we are now finally able
to offer the DAIT insulation system.
Download the DAIT PDF from the SPA Specialist
website by Clicking Here
With
the DAIT system, Dynamic
Automatic Insulation Technology, we
automatically adjust the effective insulation by moving
air in and through the cabinet. The range of effective
insulation varies from R-87 in the Paramount and SC
models in full winter to R-11 or less in summer.
It involves using thermal sensors and a control
system (proprietary) to make all the adjustments.
It comes in three versions the "Level 1" is much
simpler and only uses internal sensors and standard
logic. The "Level 2" has multiple internal sensors and
external sensing of the thermal conditions inside and
outside of the cabinet. The "Level 3" (available on
request) has even more controls on the cabinet and
allows us to run a cool spa in summer if you want.
Since the DAIT system is primary to the total function
of the spa, it is composed of industrial rated
electrical and electronic parts. These parts are
rated for a minimum of 100,000 actuations at full power
rating or more. Since we run these devices at 13%
of full power, we expect them to outlast the spa.
The advantages for this are numerous in the effective use
of the pump heat, without causing "hot spots" inside the
cabinet. If you look at a standard full foam spa, the
pumps are placed in a little box in the front of the spa.
When the pumps run that box becomes a hot box
particularly in summer, giving the full foam spas more
overheat problems than in our standard thermally closed
designs. Pump overheat in these little boxes in
these out of date designs is what causes premature failures
on the motors. In our standard thermally closed
design the heat is spread out in a much larger enclosure
and that heat is rapidly dissipated into the spa water.
This is a symbiotic relationship between the spa
vessel and the pumps. The only time the pumps product
heat is when the cover is off and the spa is losing heat
"like crazy" out the top of the spa. That is the time
when the thermally closed is very energy efficient and the
heater use is greatly limited by the pump heat going into
the water. If you extract the normally wasted motor
heat and make that enter the water while the cover is off,
the electric 6,000 watt heater will not operate for a long
time, even with very cold weather.
With the DAIT we have that and we have controls over the
possible build up of heat in the area around the pumps, so
our pumps never run in ambient average air above the 122
degrees specified by the motor companies, thus greatly
extending the life of the motors.
In a typical full foam spa the ambient air is almost
always too hot in a short time after the motors start,
because the box is too small to begin with. In summer
it leads to thermal overheat and the thermal safety
switches in motors shut off the motors until they cool back
down. By then the motor has already been harmed. Some
spa companies are wasting even more heat, by putting a vent
on the back of the motor and blowing the heat directly out
side. (I can't tell you how ignorant that sounds to
me.)
With the DAIT the air entering the cabinet is made to pass
into the motor frame first, then after the air is heated by
the motor frame, it is sent out into the cabinet for heat
absorption into the spa water, through the vessel wall and
plumbing pipes. If it is summer, the heat is not
allowed to build up and it is expelled outside the cabinet,
so the water temperature will not rise but a degree or two
above the set point. This is also a lot safer than
other designs.
The improvements in this DAIT system are many in function,
but the synopsis is as follows:
1
DAIT equipped spas have the highest effective
insulation of any spa ever made to date in winter. There
are six layers of effective air barrier foil and foam
insulation in these spas.
2 DAIT allows an automatic reduction in the effective
insulation as the thermal conditions warrant. (DAIT
Level 2 has multiple levels based upon interior and
exterior thermal conditions)
3 DAIT allows for control over the ambient air around the
motors affecting an increase in the motor longevity by
keeping the frame of the motor cooler than any portable spa
in current production. It moves the heat away from
the motors.
4 DAIT allows a decrease in the winter electric consumption
that rivals summer use energy consumption, while the spa is
not in use.
5 DAIT gives the spas an increase in the heat transfer into
the spa water in winter and less or very little in summer.
6 DAIT soundproofs the cabinet even more because of the
additional layers and air chambers added to the walls of
the cabinet.
7 DAIT allows even better use of the warm air into the
blower than was ever achieved before and the use of higher
horsepower air injection for more air features than have
ever been available with low energy consumption.
8 DAIT allows the warm air in front to be brought to
the rear of the spa.